Mais uma vez, o SENAI Nova Serrana marca presença na FEBRAC – Feira de Máquinas e Componentes para Calçados, um dos eventos mais importantes do setor calçadista nacional. Na sua 14ª edição, uma parceria entre o Sindicato Intermunicipal de Calçados de Nova Serrana (SINDINOVA), a FIEMG Regional Centro-Oeste, através do SENAI e os expositores, inovou e trouxe uma Fábrica Conceito para dentro do Centro de Convenções. Durante os 3 dias de feira, os visitantes puderam conhecer algumas das principais máquinas que compõem a linha de produção da indústria calçadista.
A Fábrica Conceito está montado em uma estrutura de 150 m² no estande do SENAI. Os calçados estão sendo produzidos pelos alunos do SENAI sob a supervisão dos instrutores. Todos os insumos foram doados por expositores (cerca de 15 marcas participaram da parceria) e as máquinas utilizadas serão disponibilizadas também por participantes do evento (12 empresas envolvidas).
De acordo com o gerente do SENAI Nova Serrana, Rômulo Maciel Gomes, o objetivo da iniciativa é apresentar aos industriais os serviços de ponta oferecido pelo SENAI e produzir cerca de 450 pares de calçados que serão doados ao final do evento às escolas do município.
“A Unidade SENAI de Nova Serrana marca presença na FEBRAC há pelo menos 10 anos, apresentando equipamentos, serviços, tecnologia e produtos que atendam às demandas da indústria”, finalizou o gerente da unidade.
A 14ª FEBRAC termina nesta quinta-feira (29).
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Balanset-1A: Advanced Compact Balancer & Vibration Analyzer
High-precision Dynamic Balancing Solution
Balanset-1A represents an advanced solution for vibration correction of rotors in their own bearings, created by Estonian company Vibromera OU. The device provides professional equipment balancing at €1,751, which is significantly cheaper than traditional vibration analyzers while retaining exceptional measurement accuracy. The system enables field balancing directly at the equipment’s working position without requiring dismantling, which is critically important for preventing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company concentrating in the development and manufacturing of instruments for technical diagnostics of industrial equipment. The company is incorporated in Estonia (registration number 14317077) and has representatives in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Measuring Parameters
Balanset-1A provides accurate measurements using a twin-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The functional frequency range is 5-550 Hz with optional extension to 1000 Hz. The system supports RPM measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Working Principle
The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical vibrations proportional to acceleration, while a laser tachometer generates pulse signals for computing RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic computation of correction masses.
Full Kit Components
The standard Balanset-1A delivery includes:
Measurement unit with USB interface – main module with embedded preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for precise measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Operating Capabilities
Vibrometer Mode
Balanset-1A functions as a comprehensive vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, determining amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system delivers visualization of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports one-plane (static) and dual-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function enables significant acceleration of follow-up balancing of identical equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.
Software
The easy-to-use program interface delivers step-by-step guidance through the balancing process, making the device accessible to personnel without special training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Fields of Use and Equipment Types
Industrial Equipment
Balanset-1A is effectively used for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device provides exceptional value for agriculture, where uninterrupted operation during season is critically important. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The ability to balance on-site without equipment disassembly enables avoiding costly downtime during busy harvest periods.
Specialized Equipment
The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers practically all types of industrial equipment.
Superiority Over Similar Products
Economic Effectiveness
At a price of €1,751, Balanset-1A delivers the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Savings on external balancing specialist services totals thousands of euros annually.
Ease of Use
Unlike complicated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without specialized vibration diagnostics training.
Mobility and Independence
The complete kit weighs only 4 kg, with power supplied through the laptop’s USB port. This enables balancing in remote conditions, at isolated sites, and in inaccessible locations without external power supply.
Universal Application
One device is appropriate for balancing the most extensive spectrum of equipment – from small electric motors to large industrial fans and turbines. Support for single and dual-plane balancing covers all common tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s – a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers effectively balanced radial fans, achieving reduced energy consumption, eliminated excessive noise, and prolonged equipment lifespan. Energy savings paid for the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Lower vibration of threshing drums led to decreased fuel consumption and bearing wear.
Pricing and Delivery Terms
Current Prices
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Bulk Discounts: up to 15% for orders of 4+ units
Ordering Options
Official Website: vibromera.eu (recommended)
eBay: trusted sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, credit cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer’s warranty
Technical Support: included in price
Conclusion
Balanset-1A constitutes an ideal solution for organizations seeking to deploy an successful equipment balancing system without significant capital expenditure. The device democratizes access to professional balancing, enabling small businesses and service centers to provide services at the level of large industrial companies.
The blend of accessible price, ease of use, and professional capabilities makes Balanset-1A an vital tool for modern technical maintenance. Investment in this device is an investment in equipment dependability, lower operating costs, and improved competitiveness of your enterprise.